1.1. Filling line characteristics：
The filling line equipment has the characteristics of stable, easy operation, high cost performance and high automation. Compared with the same kind of product, it has a longer service life, a complete set of ability, and a reasonable design of the whole line. Equipped with coordinated photoelectric and whole line interlocking devices, the whole line needs only 2-4 workers for operating. The technology used is the leading level in today’s industry. The whole line of filling equipment meets the needs of production, unmanned and integrated production.
1.2.Filling line specifications:
Filling nozzles: 8
Filling speed : 1500-1800 (barrels / hour) —4L
Filling capacity: 1-5L
Filling accuracy: ± ≤ 0.1% FS
Power Supply: 220/380V 3 phase +Earth Wire, 50 Hz
Number of workers: 2-3 people
Whole line consumption: about 100L\Min
The equipment noise: less than 50D
1.3.Filling line process flow：
Put the bottles on the belt Automatic filling machine Automatic capping machine Aluminum foil sealing machineAutomatic two side labeling machine Videojet printing machine
This machine is a flow meter filling machine, which controls the filling volume by using the principle of flow meters. The filling is controlled by a programmable controller PLC. When the filling valve is opened, the material flows into the container to be transported by itself.
The filling part of the machine realizes fast filling and slow filling through double cylinder. After the initial filling of the cylinder, the double cylinder is converted to the stroke 1 and quickly converted to the stroke 2 for quick filling. After filling to the fast filling set, the submergence cylinder rises to the barrel, and the double cylinder is converted to the stroke 1 to continue the slow filling until the overall filling amount is set.
It is made up of filling conveyor, main frame, clamping device, metering system, filling head, oil storage system, control system and so on. The filling quantity can be set up to 1L-5L, with zero point tracking, automatic correction function of drop, and two grade filling in oil injection to ensure the filling precision. The filling head has the patent of anti dripping and vacuum suction, to prevent leakage or spill oil. It is an ideal filling machine for lubricating oil, automobile maintenance products and fine chemical industry
The principle of the elliptic gear flowmeter is to measure the rotation of the elliptic gear by the pressure head of the measured medium. The greater the viscosity of the medium, the smaller the leakage from the gear and the space gap, the greater the viscosity of the medium, the smaller the leakage error and the more favorable for the measurement. The elliptical gear flowmeter has high accuracy and is suitable for the measurement of the flow rate in the medium with high viscosity, especially for the filling of different labels and different viscosity.
1. the advantage of flow meter way: The adjustment in dosage is convenience and quick, the volume only need to be set on the touch screen directly, considered that the vegetable oil is different in density in the different temperature, resulting in the volume setting different, we have added an automatic temperature-compensated system.
2. the accuracy of filling: instead of the traditional computing type of flow meter — through pulse generator, now promoted by our company, adopting rotary encoder is more accurate.
3.the speed of filling: instead of the traditional power delivery — pressure artesian flow, our machine adopting frequency converter to adjust the speed of filling, the efficiency highly raised. The speed can be arbitrarily adjusted on panel. the adjustment of filling accuracy, promoted by our company, the weight of filling can be set on the touch screen.
It will not affected by the season, In summer and winter the oil all can be fill easily, not restricted by the viscosity of oil products, such as gear oil can also be easily filled. The more viscous material is, the more obvious the advantage of flowmeter filling method is.